The reason why the intelligent non-invasive electric actuator can be installed without disassembly is due to its unique design concept and technological innovation. It breaks the limitation that traditional actuators need to disassemble the equipment before installation, and greatly improves the efficiency of equipment modification and maintenance.
When installing traditional electric actuators, it is often necessary to remove the original driving components of the controlled equipment (such as valves) and then reassemble the actuator. The process is cumbersome and easy to damage the equipment. The intelligent non-invasive electric actuator avoids this situation from the structural design. It adopts a modular design. The connection part between the actuator body and the controlled equipment has been specially optimized. Through clamps, clamps or flanges, it is directly and firmly fitted with the external structure of the equipment. There is no need to open the internal cavity of the equipment or change the original mechanical structure.
In the specific installation process, the positioning and calibration of the actuator are the key. Through precise calculation and simulation, the R&D personnel can accurately align the output shaft of the actuator with the motion axis of the controlled equipment. The actuator housing is usually equipped with clear installation marks and auxiliary positioning structures. The installer only needs to fix the actuator to the corresponding position of the equipment according to the mark and lock it through a simple mechanical connection method to ensure that the axes of the two coincide and the accuracy of power transmission.
The control module of the intelligent non-invasive electric actuator also provides convenience for non-disassembly installation. It uses wireless or contactless signal transmission technology, and there is no need to open holes and wire on the equipment. For example, using wireless communication protocols such as Bluetooth and Wi-Fi, the actuator can establish a connection with the control system, receive control instructions and feedback the operating status; it can also realize real-time monitoring of the equipment operating parameters through non-contact sensors such as electromagnetic induction and Hall effect, avoiding the complex wiring and equipment damage caused by traditional wired connections.
In addition, the power transmission mechanism of this type of actuator is also carefully designed. It abandons the traditional rigid direct connection and adopts flexible couplings, magnetic couplings and other components to achieve efficient and stable power transmission without disassembling the equipment. The flexible coupling can absorb small deviations during the installation process and compensate for the misalignment of the axis; the magnetic coupling transmits torque through the magnetic field, completely eliminating mechanical contact, ensuring power transmission efficiency and reducing wear, further improving the feasibility of non-disassembly installation.
The debugging process during the installation process also fully reflects the advantages of intelligent non-invasive. The built-in intelligent control system of the actuator has self-diagnosis and self-adaptation functions. After the installation is completed, you only need to enter simple parameter settings through the human-machine interface or remote control terminal, and the system can automatically detect the operating status, calibrate and optimize the motor speed, torque, position feedback, etc., without manual repeated adjustment of mechanical parts, greatly shortening the installation and debugging time.
Intelligent non-invasive electric actuator realizes non-disassembly installation, which is the result of the joint action of mechanical structure innovation, signal transmission technology breakthrough and intelligent control algorithm optimization. This installation method not only reduces equipment downtime and installation costs, but also reduces the risk of damage to the equipment during installation, providing a more convenient and efficient solution for the upgrading and transformation and daily maintenance of industrial automation equipment.
